Best Benchtop Belt Sander – Guide & Reviews

Some manufacturers are driven by a passion for making the world a better place in as much as they get their profits. Others do not care about the quality of their products all they are after are profits.

Sad enough after conning you there is nothing you can do about it. Might just bite your finger and swear never to buy from them again. Using this best benchtop belt sander, you will be able to evade the manufacturers who care only about their interests.

Benchtop belt sanders vary in so many features. We combine market research and individual benchtop belt sanders testing to narrow down to only the best.

Best Benchtop Belt Sander - Comparison

Image

Product Name

Power Source

Item Weight

Price

WEN 6502 Belt and Disc Sander

WEN 6502 Belt and Disc

Electric

40.2 lbs

Rikon 50-112 Belt and Disc Sander

Rikon 50-112 Belt and Disc

Electric

43 lbs

Porter-Cable PCB420SA Belt & Disc Sander

Porter-Cable PCB420SA Sander

Electric

51.1 lbs

POWERTEC BD6900 Belt and Disc Sander

POWERTEC BD6900 Sander

Electric

77.2 lbs

Grizzly G0547 Combo Belt & Disc Sander

Grizzly G0547 Combo Sander

Electric

39.3 lbs

Factors To Consider When Purchasing The Best Benchtop Belt Sander

In everything that involves money, there is always a greedy person out there ready to take it by selling you bogus products. The factors below here will guide you in choosing the best benchtop belt sanders that give you value for your money.

Power

Before you pick a benchtop belt sander, you need to know what you will be using the sander for. Heavy duty benchtop belt sanders have motors have higher amperes rating. So for heavy duty, a 4.3 to 7.5 amps are good. Logic tells somehow the 7.5 could be much better.

Best Benchtop Belt Sander

When the price comes in you will have to make a compromise. Be assured that all of the above benchtop sanders are affordable; at least in the long learn. By affordable in the long run I mean they will give you returns that you will forget all about the price.

Base

The base of the benchtop belt sanders plays a great part of countering vibrations. Vibrations could mess your work piece or even cause self-destruction of the sander. Base materials that add weight to the sander are much desirable. Such materials are steel and cast iron that makes the sander stand firmly.

Ease To Use

You do not want a benchtop sander that will give you trouble in sanding some shapes. Ease of use comes with the ability to tilt the table and belt to suit the work angle. The dust collector makes for easier cleaning later on. Quick release system and the belt release which primarily serve the same purpose also contribute to ease of use.

Versatility

Versatility is an important thing to consider. Funny enough, versatility relies on adjust-ability and the horsepower. For example, at 7.5 a benchtop belt sander can be able to handle heavy duty and light tasks. And the capability to adjust the table and belt angle allow for accommodating different jobs.

Best Benchtop Belt Sander Reviews

Below is my recommendation of the best benchtop belt sanders. The five benchtop sanders featuring in this article surpass the rest of them in all the factors above that you should consider for the best benchtop belt sander.

WEN 6502 Belt and Disc Sander

Editor's Rating:

The WEN 6502 4 x 36-Inch Belt and 6-Inch Disc Sander makes everything easy for quality performance and smoothness. 

The belt angle adjusts a whole 90 degrees, from 0-90 degrees hence accommodates a whole lot of workpieces.

Having both the belt and disc sanders adds to the versatility of the Wen 6502. The WEN 6502 has measures in place that facilitate ease of use and protects the user. The belt is easily replaceable by using the tension release lever. 

Easy replacement allows the use of different grit belts for different workpieces. A stop bar protects the user. The dust port in combination with the dust extractor works to help keep the workplace clean.

The cast iron base is sturdy and holds the WEN 6502 down well preventing vibrations. To deliver optimal power the WEN 6502 uses a 4.3 amp motor. The manufacturer uses skilled technicians to give you excellent customer service.

Exceptional Features

  • 4.3 amp motor (delivers a maximum speed of 3600 RPM)
  • Tension release lever
  • Has both the belt and disc sander
  • Keeps the work area clean
  • Adjustable belt angle (0-90 degrees)
  • Stop bar for protection
Rikon 50-112 Belt and Disc Sander

Editor's Rating:

The Rikon 50-112 4-Inch x 36-Inch Belt and 6-Inch Disc Sander features, performance and excellent design.

The design ensures positioning of the belt and disc sanders in such a way the disc does not interfere with the workpiece on the belt.

A speed of 1900 SFPM for the belt and 3450 RPM for the disc delivers power that you can rely on. A miter gauge facilitates for precise angling. The table tilts from 0-45 degrees and the belt from 0- 90 degrees.

Cast iron and steel construction is sturdy for durability and countering vibrations. The Rikon sander runs on a 4.3 amp motor. The motor gives smooth and fast operation.

Not satisfied with the sander? During purchase you can get the return goods authorization number just in case, it doesn't work as you expected. It comes with a good warranty that you can claim after proving the issue was not out of negligence or alteration of the product.

Exceptional Features

  • Adjustable belt and table
  • 4.3 amp reliable motor
  • Durable cast iron and steel construction
  • Excellent positioning of the disc sander
  • Easy to use
Porter-Cable PCB420SA Belt & Disc Sander

Editor's Rating:

The Porter-Cable PCB420SA Sander is a manufacturer with the reputation of giving quality products and the best deals.

That allegation is not a baseless allegation. How else can you describe a manufacturer that gives you a quality product and a one-year free service deal?

The design features separate durable aluminum table for both the belt and disc sanders. The dust collection system comprises an adjustable port and a dust bag.

The belt sander can tilt to a 90 degrees vertical position. The capability to tilt without underside support enables for curved effective sanding.

There is no way you are not going to notice the 5 amp motor that Porter-cable uses on this belt and disc sander. The motor gives the Porter-Cable PCB420SA Belt with 8" Disc Bench a ¾ horsepower better than most benchtop sanders.

Exceptional Features

  • 5 amp motor (delivers ¾ horse power)
  • Versatile (accommodates different shapes of work pieces)
  • Aluminum work tables
  • Dust collection system (dust bag and adjustable port)

POWERTEC BD6900 Belt and Disc Sander

Editor's Rating:

Let's start with the most exceptional feature of the POWERTEC BD6900 Woodworking Belt Disc Sander. The 7.5 amp motor, seems like things are getting better by and by.

I must say 7.5 amps are quite impressive, and you can tell this sander can do a whole lot of materials.

To hold the workpieces, the sander uses an aluminum work table, interchangeable between the belt and disc sanders. Also notable is the relatively quiet operation. The accompanying instruction helps a great deal in familiarizing with how to use it.

It is a compact tool with amazing reliability. The belt does not slip and removing the belt is a breeze. Comes with most of the things assembled ant it takes 30 minutes to get it running.

The motor has a good life, and the high power ensures it does not burn out from work overload. It is not also left out when it comes to sturdiness. It has a cast iron base.

Exceptional Features

  • Cast iron working table (tilts through 45 degrees)
  • 7.5 amps motor
  • Interchangeable aluminum table
  • Inbuilt dust collector system
  • Relatively quiet operation
  • Great disk and belt sander dimensions
Grizzly G0547 Combo Belt & Disc Sander

Editor's Rating:

Let's get things right here. The Grizzly G0547 Combo Sander offers only 1/3 horsepower. So am supposing you are looking for a sander to work efficiently and effectively on your smaller projects.

If this is what you want, then you have got the right sander. Like I said the design makes for a highly efficient sander.

It has a quick release belt system that allows for super -fast belt changes. It also has a single knob to track and control the belt. Shielded Bearing on the rollers and the iron cast body give the Grizzly G0547 Combo Sander optimal durability. 

At 39 lbs it counters vibrations well for the small jobs. It also has two sander systems hence as versatile as all the above best benchtop sander. It is the best choice for a small workshop.

Exceptional Features

  • Compact and light weight
  • Cast iron body
  • Durable shielded ball bearings
  • Quick release belt system
  • Tracking and control knob
  • 1/3 horse power is sufficient for small work pieces

Final Verdict

Depending on what the job requires, one of the above listed best benchtop belt sander will help you in making the cleanest of finishes. These benchtop belt sanders application range from wood to metal.

Whenever you get the chance to own a benchtop belt sander you better take it, this is one such chance. These best benchtop sander will surely give you value for your money, and they are real workhorses when put to the right use.

Brian Berkowitz
 

Brian Berkowitz is the Editor of bestchainsawexpert.com. Who is a Power Tools enthusiast and love to share what he know about this field. In personal life, he is a father of two cute kid and loving husband of a beautiful wife.

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